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 2009-2010 and 2011-2012 RZR Service Manual

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5 posters
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Mud-and-Guts
Admin
Mud-and-Guts


Posts : 5943
Join date : 2009-07-15
Age : 45
Location : Celina, Tennessee

2009-2010 and 2011-2012 RZR Service Manual Empty
PostSubject: 2009-2010 and 2011-2012 RZR Service Manual   2009-2010 and 2011-2012 RZR Service Manual EmptyMon Dec 24, 2012 10:12 pm

Does anyone know the changes for the years? Let me know if these work..

2009-2010 RZR Service Manual

2011-2012 RZR Service manual


Last edited by Mud-and-Guts on Tue Dec 25, 2012 11:43 am; edited 1 time in total (Reason for editing : Made this a sticky!)
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mudhound
Extreme Mudder
mudhound


Posts : 1082
Join date : 2012-04-21

2009-2010 and 2011-2012 RZR Service Manual Empty
PostSubject: Re: 2009-2010 and 2011-2012 RZR Service Manual   2009-2010 and 2011-2012 RZR Service Manual EmptyTue Dec 25, 2012 9:06 am

It is almost a shame to post these for such new bikes.
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MattN03
Heavy Mudder
MattN03


Posts : 443
Join date : 2011-10-30
Age : 45
Location : Harrodsburg, KY

2009-2010 and 2011-2012 RZR Service Manual Empty
PostSubject: Re: 2009-2010 and 2011-2012 RZR Service Manual   2009-2010 and 2011-2012 RZR Service Manual EmptyTue Dec 25, 2012 11:18 am

Never, service manuals are one of the first things I want with a new machine. I bought one for the Teryx 4 as soon as I bought the machine too.
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Mud-and-Guts
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Mud-and-Guts


Posts : 5943
Join date : 2009-07-15
Age : 45
Location : Celina, Tennessee

2009-2010 and 2011-2012 RZR Service Manual Empty
PostSubject: Re: 2009-2010 and 2011-2012 RZR Service Manual   2009-2010 and 2011-2012 RZR Service Manual EmptyTue Dec 25, 2012 11:42 am

If anyone has a digital manual they would like posted up on the forum if you will get me a copy I will try to up load it to google docs so everyone can use it.. I purchased these two last night not knowing if they would be accurate for my machine or not but they will be useful for some one.. If I can find a 2013 later I will get one of them two..
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mudhound
Extreme Mudder
mudhound


Posts : 1082
Join date : 2012-04-21

2009-2010 and 2011-2012 RZR Service Manual Empty
PostSubject: Re: 2009-2010 and 2011-2012 RZR Service Manual   2009-2010 and 2011-2012 RZR Service Manual EmptyTue Dec 25, 2012 5:30 pm

I guess it could be a good idea. I normally just wing it a lot
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MattN03
Heavy Mudder
MattN03


Posts : 443
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Location : Harrodsburg, KY

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PostSubject: Re: 2009-2010 and 2011-2012 RZR Service Manual   2009-2010 and 2011-2012 RZR Service Manual EmptyTue Dec 25, 2012 5:40 pm

Sorry, engineer here...I want to know torque specs, electrical schematics, etc... ;)
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Mud-and-Guts
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Mud-and-Guts


Posts : 5943
Join date : 2009-07-15
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Location : Celina, Tennessee

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PostSubject: Re: 2009-2010 and 2011-2012 RZR Service Manual   2009-2010 and 2011-2012 RZR Service Manual EmptySun Jan 06, 2013 11:28 am

I was reading in my owners manual and the 11-12 service manual about lug nuts specs and it said to torque them to 30 lbs then give them another quarter turn! That's not very accurate in my opinion so I went by the 09-10 manuals at 90lbs instead.. this is for the aluminum wheels, I think steel wheels were 27.. What do you guys torque yours at?
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Sponge
Moderate Mudder
Sponge


Posts : 280
Join date : 2011-07-13
Location : Crossville, TN

2009-2010 and 2011-2012 RZR Service Manual Empty
PostSubject: Re: 2009-2010 and 2011-2012 RZR Service Manual   2009-2010 and 2011-2012 RZR Service Manual EmptySun Jan 06, 2013 2:16 pm

Talk to Dino about lug nuts. He issues on his razor s with this. I know one of his problems were the studs were to long and topped out before hitting the wheel. Maybe it was the cap nuts weren't deep enough.
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DrMud
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DrMud


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2009-2010 and 2011-2012 RZR Service Manual Empty
PostSubject: Re: 2009-2010 and 2011-2012 RZR Service Manual   2009-2010 and 2011-2012 RZR Service Manual EmptySun Jan 20, 2013 12:25 pm

Neil, you may have a typo in your last post 90 lbs sounds like a lot, for lug nuts, my son tried that and snapped half of them off on the next tire change, he used a 300lb impact, kept warning him, got tired of reminding him, figured that he would learn the hard way.....he did. ...lol
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Mud-and-Guts
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Mud-and-Guts


Posts : 5943
Join date : 2009-07-15
Age : 45
Location : Celina, Tennessee

2009-2010 and 2011-2012 RZR Service Manual Empty
PostSubject: Re: 2009-2010 and 2011-2012 RZR Service Manual   2009-2010 and 2011-2012 RZR Service Manual EmptySun Jan 20, 2013 1:23 pm

DrMud wrote:
Neil, you may have a typo in your last post 90 lbs sounds like a lot, for lug nuts, my son tried that and snapped half of them off on the next tire change, he used a 300lb impact, kept warning him, got tired of reminding him, figured that he would learn the hard way.....he did. ...lol

I assume thats what they are calling wheel nuts.. I have never torqued an ATV wheel that tight but I have it highlighted here from the service manual..

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