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 New RZR 800 S

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dcfox
oldmustangjunkie
NCMudman
dino
roadiestar
MattN03
imbill
mudslinger
RedRzr
DrMud
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DrMud
Over the Top Mudder
DrMud


Posts : 1655
Join date : 2010-11-08
Age : 62
Location : Metropolis, IL

New RZR 800 S - Page 4 Empty
PostSubject: Re: New RZR 800 S   New RZR 800 S - Page 4 EmptySat Dec 01, 2012 7:53 pm

Wife had an elective surgery, yesterday, so I stayed home today...yes it was rough, not one great ride going but two. One at Pickett, and the other a 90 miler at Bell County. And 60 degrees too.

But God had mercy on me, and the FedEx arrived this morning with my ATV Guru rear bumper. What a quality piece. I was able to install this and start working on another set of rear lights.

I will try and post a picture tomorow.
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DrMud
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DrMud


Posts : 1655
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PostSubject: Re: New RZR 800 S   New RZR 800 S - Page 4 EmptySat Dec 01, 2012 11:39 pm

Note: The ATV Guru rear bumper works perfect with the JodyT fender flares. The rear fender flares made install easy, just sat the bumper on them, used some card board for spacing away from the rear bed and bolted the bumper up.
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DrMud
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DrMud


Posts : 1655
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Location : Metropolis, IL

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PostSubject: Re: New RZR 800 S   New RZR 800 S - Page 4 EmptySun Dec 16, 2012 8:58 pm

Well, my rear lighting idea is a bust, was going to get to much vibration, going to need to stop and do a re-think New RZR 800 S - Page 4 9695 . My son :hubbahubba: is already laying claim to the duallies for his Grizz..... lol, I may put them on my tractor...still thinking scratch .
Put all of the skids back on, these RZRs are hard to clean. :btt:

Installed the THunderhawk gas tank/heat shield combo. This woul have been easy, but I have those tree kickers and they use one of the mounting spots, so, I had to grind the aluminum back some with a grinder,....(I do not know how to cut aluminum). That ended up breaking a weld, found a local to fix that back up for my :weld: , and finished the install.. Then test drove New RZR 800 S - Page 4 634495 , had a rattle :wtf: , but ended up being a door, fixed that all good New RZR 800 S - Page 4 882448 .

I always feel like fireworks should go off after I worked all day and got one little piece of work done. But I also learned a way how to not install a rear light set. :closed:
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Mud-and-Guts
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Mud-and-Guts


Posts : 5943
Join date : 2009-07-15
Age : 44
Location : Celina, Tennessee

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PostSubject: Re: New RZR 800 S   New RZR 800 S - Page 4 EmptySun Dec 16, 2012 9:36 pm

sounds like fun bro, I worked about all day yesterday and all I accomplished was a bracket to mount the lights on the trx if it makes you feel any better.. I know how it feels... lol
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Mud-and-Guts
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Mud-and-Guts


Posts : 5943
Join date : 2009-07-15
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Location : Celina, Tennessee

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PostSubject: Re: New RZR 800 S   New RZR 800 S - Page 4 EmptyTue Dec 25, 2012 4:33 pm

Hey bro any pics of the rear bumper?
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DrMud
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DrMud


Posts : 1655
Join date : 2010-11-08
Age : 62
Location : Metropolis, IL

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PostSubject: Re: New RZR 800 S   New RZR 800 S - Page 4 EmptyWed Dec 26, 2012 1:49 am

Hope to have some tomorow with snow on it, temp is pretty warm will be surprised if we get any snow.

ATV GURU bumper, one quality piece.

New RZR 800 S - Page 4 DSC01458

New RZR 800 S - Page 4 DSC01460

New RZR 800 S - Page 4 DSC01459


Last edited by DrMud on Wed Dec 26, 2012 2:10 am; edited 1 time in total
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DrMud
Over the Top Mudder
DrMud


Posts : 1655
Join date : 2010-11-08
Age : 62
Location : Metropolis, IL

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PostSubject: Re: New RZR 800 S   New RZR 800 S - Page 4 EmptyWed Dec 26, 2012 1:53 am

Hey Neil, one of the most important Mods that you will do will be those JodyT rear mudflaps, These will stop all of the mud flipping up and hitting you and all over the rear of the RZR. You might sweet talk Redrzr out of his spare set for a nominal fee.
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Mud-and-Guts
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Mud-and-Guts


Posts : 5943
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PostSubject: Re: New RZR 800 S   New RZR 800 S - Page 4 EmptyWed Dec 26, 2012 10:13 pm

DrMud wrote:
Hey Neil, one of the most important Mods that you will do will be those JodyT rear mudflaps, These will stop all of the mud flipping up and hitting you and all over the rear of the RZR. You might sweet talk Redrzr out of his spare set for a nominal fee.

New RZR 800 S - Page 4 931665 New RZR 800 S - Page 4 634495
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DrMud
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DrMud


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PostSubject: Re: New RZR 800 S   New RZR 800 S - Page 4 EmptySun Jan 13, 2013 1:17 am

Here is a big scratch on the passenger door, that I picked up at Pickett back in November 2012, when I slid into a big tree root ball.

New RZR 800 S - Page 4 DSC01490


Last edited by DrMud on Sun Jan 13, 2013 12:18 pm; edited 1 time in total
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DrMud
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DrMud


Posts : 1655
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PostSubject: Re: New RZR 800 S   New RZR 800 S - Page 4 EmptySun Jan 13, 2013 1:23 am

Here is something that I have been debating for a month, I added the plastic back to the bottom, the aluminun skids are behind it.

New RZR 800 S - Page 4 DSC01481

The corner frame is better protected.
New RZR 800 S - Page 4 DSC01482

I used a heat gun to bend the plastic so it would be closer to the skids in one spot.
New RZR 800 S - Page 4 DSC01487

Note: required a package of four m6x30 bolts from Lowes in speciality drawers stainless


I lost some ground clearance, but gained protection, so?? not sure yet.
New RZR 800 S - Page 4 DSC01493

New RZR 800 S - Page 4 DSC01494



Last edited by DrMud on Sun Jan 13, 2013 12:20 pm; edited 1 time in total
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DrMud
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DrMud


Posts : 1655
Join date : 2010-11-08
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PostSubject: Re: New RZR 800 S   New RZR 800 S - Page 4 EmptySun Jan 13, 2013 1:33 am

Just gotta love these tree kickers

New RZR 800 S - Page 4 DSC01485
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MattN03
Heavy Mudder
MattN03


Posts : 443
Join date : 2011-10-30
Age : 44
Location : Harrodsburg, KY

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PostSubject: Re: New RZR 800 S   New RZR 800 S - Page 4 EmptySun Jan 13, 2013 9:05 am

Looks like you have good protection!
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Mud-and-Guts
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Mud-and-Guts


Posts : 5943
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PostSubject: Re: New RZR 800 S   New RZR 800 S - Page 4 EmptySun Jan 13, 2013 10:00 am

some good ideas bro, New RZR 800 S - Page 4 108521 looks good! New RZR 800 S - Page 4 607716
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DrMud
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DrMud


Posts : 1655
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Location : Metropolis, IL

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PostSubject: Re: New RZR 800 S   New RZR 800 S - Page 4 EmptySat Jan 26, 2013 11:14 pm

Finished the re-wiring of the rear light, looks pretty good, and hopefully will hold up for awhile. About 90 bucks for the light, and the two bar mounts cost about the same.

New RZR 800 S - Page 4 DSC01498

Very sturdy, no vibration, much better than my first idea, and those Rigid lights ended up on my sons Grizz, he set them on there...kinda watched me for a re-action, then next thing I knew, they were mounted and hard wired in....on his Grizzly....lol.
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Mud-and-Guts
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Mud-and-Guts


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PostSubject: Re: New RZR 800 S   New RZR 800 S - Page 4 EmptySat Jan 26, 2013 11:45 pm

Looking good brother.. New RZR 800 S - Page 4 108521
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DrMud
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DrMud


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PostSubject: Re: New RZR 800 S   New RZR 800 S - Page 4 EmptySun Jan 27, 2013 8:25 pm

Installed OEM horn today while waitning for gasket material to dry from crankcase breather tube re-route. Toot Toot. I like it. Had every dog in the neighborhood barking Very Happy

New RZR 800 S - Page 4 DSC01525
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Mud-and-Guts
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Mud-and-Guts


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PostSubject: Re: New RZR 800 S   New RZR 800 S - Page 4 EmptySun Jan 27, 2013 10:43 pm

DrMud wrote:
Installed OEM horn today while waitning for gasket material to dry from crankcase breather tube re-route. Toot Toot. I like it. Had every dog in the neighborhood barking Very Happy

New RZR 800 S - Page 4 DSC01525

New RZR 800 S - Page 4 9695
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roadiestar
Lite Mudder
roadiestar


Posts : 105
Join date : 2010-12-27
Age : 103
Location : Obamma Villige USSR

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PostSubject: Re: New RZR 800 S   New RZR 800 S - Page 4 EmptyMon Jan 28, 2013 10:42 am

I went threw 2 horns when I mounted them under the hood. I put the 3 horn under the dash.
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DrMud
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DrMud


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PostSubject: Re: New RZR 800 S   New RZR 800 S - Page 4 EmptyMon Jan 28, 2013 2:32 pm

Good infor Rodiestar, I put mine inside the front storage box. Hopefully to last a little longer. High and dry and car wash safe.
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DrMud
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DrMud


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PostSubject: Re: New RZR 800 S   New RZR 800 S - Page 4 EmptyMon Jan 28, 2013 2:33 pm

Rodiestar, did you re-route and replace your crankcase breather hose?
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roadiestar
Lite Mudder
roadiestar


Posts : 105
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PostSubject: Re: New RZR 800 S   New RZR 800 S - Page 4 EmptyMon Jan 28, 2013 3:16 pm

MattN03 wrote:
DrMud wrote:
EMP just called they are remaking the rear mount on the front bumper to accomodate the 2013 as I type, this should be resolved for all future orders. They offered to send me the new one. That is good service.

Can't beat that!

I had the same problem with my 2011 RZR and they said they were going to fix it back then.
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roadiestar
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roadiestar


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PostSubject: Re: New RZR 800 S   New RZR 800 S - Page 4 EmptyMon Jan 28, 2013 3:25 pm

DrMud wrote:
Rodiestar, did you re-route and replace your crankcase breather hose?

Never had a problem with the crankcase breather hose. All the other breather hoses I changed after they melted.
LOL
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Mud-and-Guts
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Mud-and-Guts


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PostSubject: Re: New RZR 800 S   New RZR 800 S - Page 4 EmptyMon Jan 28, 2013 7:26 pm

DrMud wrote:
EMP bumper, which required a lower radiator hose mod. The arm brace pushed against the hose. I went to ORileys and bought another lower drain hose and added about a half inch making it taller, cost 12 bucks, all good. RedRzr texted me through watching the burping on radiator refill. No problems.....

I had called EMP about the issue, they called me back but I already had it resolved. This is something with some of the 2013's. Looked like to me somebody cut the hose a little shorter. I sent them pics as requested, and appreciated their concern.


I mounted my winch in the factory location and this could be the reason the lower radiator hose is sitting on my winch.. I think if I add a little to the lower hose it would clear.. Any pics of yours after the fix? Do you remember what size hose it is?

Here is a pic of mine, I am afraid the heat from the hose might eventually cause damage to the winch motor..

New RZR 800 S - Page 4 Img_2010
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roadiestar
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roadiestar


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PostSubject: Re: New RZR 800 S   New RZR 800 S - Page 4 EmptyMon Jan 28, 2013 7:42 pm

I'm sorry but I threw out my bumper.
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DrMud
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DrMud


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PostSubject: Re: New RZR 800 S   New RZR 800 S - Page 4 EmptyMon Jan 28, 2013 10:24 pm

Mudandguts, take your bottom elbow to O'Rileys and tell them you need one a little longer, they have one, that is where I got mine, then cut a little off the top and raise that hose up.

Be sure and talk to Redrz about burping these things on the radiator refill.
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